Premium Iron Casting Supplier Solutions | Taiwan Leader

Automatic Molding Machine

Production Line Introduction: FBOX and HSP Fully Automatic Molding Machines
To continuously enhance production capacity and quality stability, our company has actively introduced advanced automation equipment, specifically the Shinto FBOX and German-made HSP fully automatic horizontal molding machines. We have built a modern, high-efficiency casting production line.
The entire process, from molding, pouring to mold stripping, is fully automated, effectively reducing human error and greatly improving product consistency and yield.

FBOX Automatic Molding Machine
The FBOX is a high-speed automatic molding system made in Japan, offering the following advantages:
• High-Speed Operation: Capable of producing hundreds of molds per hour, significantly shortening production cycles.
• High-Precision Mold Formation: Utilizes dual control through pneumatic and mechanical pressing to ensure dense and dimensionally stable molds.
• Modular Design: Facilitates quick mold changes and easy maintenance, allowing for flexible and diverse production demands.
• Molding Capacity: 450mm × 550mm × 400mm.

HSP Fully Automatic Molding Machine
The HSP is a high-speed automatic molding system made in Germany, featuring:
• Fully Integrated Automated Process: From sand delivery, molding, mold handling to cleaning, the entire operation is automated, effectively reducing labor dependence.
• Intelligent Monitoring System: Real-time monitoring of production parameters with immediate alerts for any anomalies, ensuring every step meets quality standards.
• Energy-Saving Design: Optimized energy efficiency to lower operating costs and meet environmental requirements.
• Molding Capacity: 800mm × 1000mm × 600mm.

High Automation and Guaranteed Production Quality
By combining the strengths of both FBOX and HSP, we have established a fully automated casting production line characterized by high speed, high efficiency, and high stability.
The core features include:
• Stable Production Quality: High mold consistency reduces defect rates and enhances casting quality.
• Improved Production Efficiency: Automated processes minimize production bottlenecks and boost overall capacity.
• Reduced Human Risk: Automation lowers the need for manual intervention, minimizing operational risks and errors.
• Flexible Production: Rapid product model changes to meet diverse order requirements.
• Wide Product Coverage: From small castings as light as 0.5 kg to large pieces up to 150 kg, our automated production can accommodate a wide range of products.

Strand Casting

Continuous Casting Introduction
Our automated foundry integrates advanced equipment with smart manufacturing concepts, fully implementing automation processes from molding to finished product shipment. This creates a highly efficient, high-quality, and stable casting production environment.
Through a highly integrated system and real-time monitoring mechanisms, we have built a smart casting production line with international competitiveness.

1. Fully Automatic Molding System
Using FBOX and HSP fully automatic molding machines, we can quickly and stably complete mold formation:
• Precise control of mold compactness and dimensional accuracy
• Automated mold handling system with no need for manual operation
• Quick mold switching, enabling flexible and diversified production

2. Intelligent Molten Iron Handling System
• Molten iron is produced by high-frequency induction furnaces, equipped with automatic temperature control and composition monitoring.
• Molten iron transport cars operate entirely on tracks, precisely delivering iron to the pouring stations.
• Built-in temperature control and tipping monitoring during transport prevent heat loss and operational risks.

3. Automatic Pouring System
• Servo-controlled pouring equipment precisely controls pouring volume and speed.
• Equipped with visual and infrared sensors for real-time adjustment of pouring parameters, ensuring pouring stability and complete filling.
• Full automation recording of the pouring process for easy tracking and quality analysis.

4. Automatic Cooling and Mold Conveyance
• After pouring, molds enter an automatic cooling zone with cooling times automatically set according to product characteristics.
• The intelligent conveyor chain system transports molds without the need for manual handling, improving process efficiency.

5. Automatic Shakeout and Mold Dismantling
• After cooling, molds proceed to the automatic shakeout system, which separates sand and castings through vibration and rotary drums.
• Forms a closed-loop system with the molding machines, recycling and regenerating used sand to enhance resource utilization.

6. Casting Cleaning and Surface Treatment
• Castings are automatically sent into a shot blasting machine to remove oxide layers and sand residues.
• Robotic loading and unloading system: Robots automatically grip and transfer castings to grinding machines and unloading zones, integrated into the continuous production line.
• Robotic automatic grinding: Equipped with multi-axis freedom, robots automatically polish, deburr, and finish surfaces based on different casting shapes and requirements.
• Vision-guided system: Robots are equipped with vision recognition modules to automatically identify grinding locations and paths.
• Unmanned operation: The entire line operates through an automatic scheduling system, enabling 24/7 stable production and reducing manual intervention and labor safety risks.
• Stable product quality: Grinding parameters can be stored and replicated to ensure consistent surface quality and machining accuracy for each product.

7. Automatic Inspection and Quality Control
• Each batch of castings undergoes sampling inspection with fully automatic 3D coordinate measuring machines, ultrasonic flaw detectors, and hardness testers.
• Data is fed back to the central system for real-time process adjustments and problem alerts.
• Complete production traceability is established, complying with ISO quality systems and customer traceability requirements.

Overall Advantages of Automated Casting
• High automation reduces human risk and costs.
• Smart monitoring enhances product consistency and traceability.
• Modular design allows for flexible manufacturing capabilities.
• High production efficiency ensures stable lead times, supporting both mass production and diversified small-batch production.

Gray Iron

Professional Taiwanese Manufacturer, Supplier, and Exporter of Gray Cast Iron
As a professional Taiwanese manufacturer, supplier, and exporter of gray cast iron, we are proud to offer high-quality products that meet various industrial standards.
With a strong team of experienced engineers, powerful R&D capabilities, advanced production lines, a comprehensive Q/A control system, and strict raw material procurement processes, we ensure our products consistently meet high-quality requirements across different industries.

Our product philosophy is "Quality First" — to provide customers with high-quality and highly reliable products, and to offer the most suitable solutions for their needs.
If you have any inquiries, please feel free to contact us at any time.

Ductile Cast Iron

Leading Taiwanese Manufacturer and Supplier of Ductile Iron Castings
As a leading Taiwanese manufacturer and supplier, we specialize in the production of ductile iron castings.
With over a decade of rich experience in product development, we have earned a strong reputation both domestically and internationally.
By delivering high-quality products, the best services, and maintaining an excellent reputation, we have gained extensive customer support, growing into a powerful and expanding company with our own production facilities.
Additionally, we provide professional service personnel to address and solve all customer product inquiries efficiently.

Mechanical Parts

One-Stop Manufacturing Expert for Mechanical Components
We are a professional manufacturer specializing in mechanical components, offering complete in-house production from casting and heat treatment to precision machining.
Focusing on a wide range of medium to large-sized castings and post-processing services, our products are widely applied across industries such as machinery, automotive, energy, agriculture, hydraulics, and mining.
We are committed to delivering stable, high-quality solutions tailored to meet customer requirements.

Vehicle Parts

Professional Automotive Parts Foundry
We are a specialized manufacturer of automotive cast parts, focusing on the production of core structural components for medium and heavy-duty commercial vehicles (such as trucks and buses) as well as various passenger cars.
With extensive industry experience and a complete set of automated production facilities, we carry out the entire process in-house — from mold design, casting, heat treatment, to precision machining — ensuring consistent product quality and stable delivery times.

Compressor Parts

Specialized Casting Manufacturer for Air Compressors and Vacuum Pump Components
We are a dedicated foundry specializing in air compressor and vacuum pump parts, with over 20 years of casting experience.
From sand mold making, automatic pouring, to rough cleaning and mechanical grinding, we utilize highly automated equipment to deliver stable and high-quality casting blanks, supporting global OEM customers in their machining and assembly needs.

Gym Equipment Parts

Professional Foundry for Fitness Equipment Castings
We are a specialized casting manufacturer focusing on fitness equipment components, backed by over 10 years of industry experience and fully automated production capabilities.
We provide high-quality casting solutions for international brands and OEM customers, with products widely used in fitness machines, strength training equipment, home workout products, and outdoor exercise gear.

Elevator Components

Professional Elevator Parts Manufacturer ‧ One-Stop Casting and Machining Services
We are a specialized manufacturer of key elevator components with a complete one-stop production process, covering sand casting, heat treatment, CNC machining, surface treatment, and inspection.
With highly automated production equipment and strict quality control, we provide stable, precise, and mass-producible mechanical components, widely used in the mechanism systems of major elevator brands.
We are a trusted partner of Taiwan's top three elevator companies, supplying a wide range of core components for long-term cooperation.